How to Make a Papier Mâché Bowler Hat
How to Make a Papier Mâché Bowler Hat
If you would like to make a papier mâché bowler hat for a stage play, a craft project or a design model, this can be done by using a plastic bowler hat shape as the base and building on it using papier mâché. Once painted and decorated, this hat can be used as needed, and you won't need to worry about losing a pricier bowler hat at the next play.
Steps

Mixing the Glue

Add one part water and one part flour together. The ratio will depend on how much glue is needed, which is determined by the size of the hat. You can easily make more if needed.

Mix the flour and water together until it forms a glue-like consistency. If it becomes too thick, add a bit more water and stir again. Mix well with a spoon until there are no more lumps. If you want, you can add a few tablespoons of salt to prevent mold. Although completely optional, this is useful if you are keeping the item for a long time.

Cut the newspaper into strips 1 or 2 inches (2.5-5cm) thick. Soak the strips in the flour/water mixture. Let it sit for a while.

Making the Bowler Hat

Cover your workspace in extra newspaper and roll up your sleeves. This is messy work.

Place the plastic bowler hat and cover it in strips. Be generous. Let the hat dry for a while.

Consider removing the hat mold. If you only want papier mâché in your hat, take a pair scissors and make a cut in the plastic hat's shell. Make it small though. Once you have access to the hat, slide it out in sections, leaving only the papier mâché shell.

Once the hat is dry, add more and more layers of newspaper. Continue to add these until you think it's done. Try to get at least two layers on, to make sure the hat is strong. Several more layers should be used if the hat is to be worn in a play or for fancy dress.

Paint or color the bowler hat. Although black or dark colors are the norm for a bowler hat, you're free to decorate your hat to your heart's content!

Finished.

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